Old PLCs and machines are running past obsolescence dates ...
Old PLCs and machines are running past their obsolescence dates, with support coming to an end. The critical issue is that the engineers familiar with these systems are approaching retirement, resulting in the loss of decades of tribal knowledge related to these legacy systems. Additionally, the laptops running their outdated software are barely functional.
This obsolescence dilemma is poised to necessitate equipment replacements across various industries. However, the silver lining lies in the fact that next-generation equipment will likely prioritize simpler communication protocols between machines.
Interfacing Challenges
Throughout my career, I have been puzzled by the fact that every vendor creates entirely different interfaces and systems for their equipment. This diversity leads to a steep learning curve whenever new machinery is introduced. The future belongs to systems that can seamlessly communicate with each other, but bridging the knowledge gap is the first step in achieving this.
Planning for Transition
Is your facility already planning for this transition towards more advanced equipment and smarter manufacturing processes, leveraging AI and Industry 4.0 technologies? It is crucial to empower individuals and professional communities to adapt to these changes and embrace new technologies that simplify processes while enhancing efficiency.
Companies often face challenges when it comes to data collection protocols, as they tend to focus solely on promoting their own products. However, solutions are becoming more straightforward and robust, especially with the emergence of powerful AI tools like Grok, ChatGPT, Claude, and Cursor. These tools provide clarity on the technologies that are emerging as leaders, most of which are open source, signaling a positive trend in the industry.
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Remember, embracing change and staying updated with the latest industry trends is key to thriving in the evolving landscape of technology and manufacturing.
